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Digital Twins in Manufacturing – An Enormous Opportunity

Digital twins are being used to manage the performance, effectiveness, and quality of a manufacturer's fixed assets such as manufacturing machines, lines, and plants. When advanced visualization, IoT, and analytics are applied to these assets, manufacturers can take a more strategic and holistic approach to asset management. Digital twins represent an enormous opportunity for manufacturers, including engineering, design customization, production, and operations.
Manufacturing is becoming increasingly digital and digital twins can be applied during the engineering, design, production and operations phases of a product lifecycle to improve products and predict or detect problems.
Digital Twin Consortium focuses on the applicability of digital twin to the manufacturing process in various industries.
Join the webinar to learn more about the Digital Twin Consortium Manufacturing Working Group goals, roadmap, and current work in progress and how you and your company can get involved.
Recorded Oct 21 2020 32 mins
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Presented by
Sameer Kher, Senior Director, Product Development, Ansys; co-chair of Manufacturing WG
Presentation preview: Digital Twins in Manufacturing – An Enormous Opportunity

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  • Digital Twins supporting energy challenges - Use cases with Nexans & Cosmo Tech. Oct 27 2021 3:00 pm UTC 30 mins
    Michel Morvan, Co-founder & Exec. Chairman, Cosmo Tech / Jérome Fournier, Corp. VP Innovation, Services & Growth, Nexans
    A moment of truth has arrived for electrical networks: a new future beckons with the digitalization of energy and the acceleration of the smart energy transition, coinciding with the deployment of simulation digital twins to control systemic risks and future uncertainty. In this session, Jérôme Fournier, Corporate VP Innovation, Services & Growth, will explain Nexans’ approach to digital twins and how this technology helps Nexans support their customers in their energy transformation. Cosmo Tech’s co-founder, Michel Morvan, will also explain the definition of Simulation Digital Twins and present a few use cases on how the technology has helped actors in the energy sector be more efficient, more resilient, and more sustainable.
  • Digital Twins and the Metaverse for Manufacturing Inspection & Collaboration Recorded: Oct 20 2021 36 mins
    Mike Taylor, Duality; Steve Varga, Procter & Gamble; Mark Collins, Epic Games.
    Today, consumer products are produced at unprecedented scale. They use hyper-efficient, exceedingly complex assembly processes and hundreds of material transformations. While these advances in manufacturing have increased the richness of our lives, they have also increased the complexity of the design and development process. As a result, the cost of testing has increased -- along with the cost of mistakes.

    Fortunately, the precision delivered by the digital twin metaverse offers an avenue for engineers and designers to evaluate their final product and to understand the product state at intermediate manufacturing steps. Thanks to digital twins, teams can now look at virtual assembly lines and understand if the latest product design rev will work, given the current manufacturing layout, instrumentation setup, and QA procedures. All without the costs associated with physical testing and trial runs.

    In this Digital Twin Consortium webinar, we will evaluate the current state of digital twins and their potential in manufacturing. Join our panelists as they lead an in-depth discussion on digital twins and synthetic data for manufacturing inspection and collaboration.

    Steve Varga
    Director of Imaging, Vision & Machine Learning
    Procter & Gamble

    Mark Collins
    Strategy & Business Development
    Epic Games

    Mike Taylor
    Co-Founder & Chief Robotics Officer
    Duality Robotics
  • Unlock Transformative Business Outcomes with Digital Twin Fundamentals Recorded: Sep 8 2021 38 mins
    Co-chairs of 3T WG: Ms. Eman Kawas, Thynkli; Dr. David McKee, Slingshot Simulations; Dr. Said Tabet, Dell Technologies
    Since the start of the Digital Twin Consortium, the Technology, Terminology & Taxonomy Working Group (3T) has taken a foundational role in collaboration with industry verticals to address the confusion in the marketplace and value proposition around Digital Twins and enabling technologies.

    3T achievements include a glossary with a comprehensive definition that identifies the fundamental components, mechanisms, and value of Digital Twins. Continuing its growth trajectory, the 3T Working Group has further evolved by providing a reference architecture framework that serves as a blueprint for domain-specific reference implementations. 3T sub-groups provide deliverables guiding stakeholders with lifecycle-focused lenses around Security and Trustworthiness, Business Maturity, and an extensible Platform Stack architecture.

    Join this webinar to learn more about the Digital Twin Consortium and the direction the Technology, Terminology & Taxonomy Working Group has established towards driving a unified understanding of Digital Twin foundational components and the enabling technology shaping transformative business outcomes.
  • Leveraging Interoperable Lifecycle Digital Twins for Manufacturing Recorded: Aug 18 2021 34 mins
    Nicolas Waern, CEO & Founder, WINNIIO, co-chair Manufacturing Working Group
    Presenter: Nicolas Waern, CEO & Founder, WINNIIO
    Organizations, supply chains, and entire factories are becoming more digital and more connected. We are connecting hundreds of thousands of different data sources that speak different languages at different intervals. We are trying to leverage legacy systems and processes with more modern technology. But organizations are failing to see scalable benefits, and AI initiatives are taking too long and not delivering results. Consequently, interoperability is becoming one of the most important aspects of digitalization initiatives.

    This webinar will explore the use of Digital Twins for more interoperable ways of working. We will cover:

    Contextual Understanding and starting off with an AI-first intent
    Transitioning from a Minimal Viable Twin to Operations
    The path towards distributed Intelligence and modern data strategies
    How the Digital Twin Consortium is creating an open industry to combine modern tools and modern mindsets.
  • Digital Twin v Digital Thread - Untangling the Confusion in A and D Recorded: Aug 4 2021 35 mins
    Laura Szypulski, Digital Transformation Strategy, Northrop Grumman & Jordan Garrett, Digital Twin and Edge Solutions, Dell
    Digital Twin vs. Digital Thread: Untangling the Confusion in Aerospace and Defense
    The adoption of Digital Engineering is at the heart of digital transformation efforts within the global aerospace and defense industry. This transformation sees businesses and government agencies attempting to seamlessly integrate legacy, contemporary, and emerging technologies to deliver better capabilities faster and more efficiently. Two concepts dominate this industry landscape: digital twin and digital thread. The Digital Twin seeks to enable efficiencies and insights into systems by connecting the physical and virtual worlds. The Digital Thread promises to create a single source of truth for a system across its entire lifecycle. Some view these concepts as independent efforts while others do not—many have yet to form an opinion.

    In this webinar, our Aerospace and Defense Working Group chairs will:
    - Discuss the government, industry, and technological considerations for employment of these two concepts
    - Offer a perspective on the inextricable link between Digital Twin and Digital Thread initiatives, and
    - Articulate the DTC’s efforts to eliminate confusion, foster collaboration, and accelerate the adoption of Digital Twins in Aerospace and Defense and other industries
  • Building Cities of the Future with Digital Twins: What Happens Beyond Design? Recorded: Jul 21 2021 38 mins
    Ciaran Hennessy, Principal Software Architect, Lendlease
    Digital twins are becoming more widely recognized in property and construction – particularly for their design benefits. But this technology can offer so much more beyond design. When we codify masses of industry knowledge into reusable data, we can create even more powerful simulations of the opportunities and challenges that arise when constructing a building.

    In this webinar, Ciaran Hennessy (Principal Software Architect at Lendlease Digital) will run through:
    • Using Design Automation to generate the Digital Twin
    • Using Simulation to validate Performance
    • Using the Digital Twin to drive Scheduling and Task Management
  • A Look Inside the Digital Twin Maturity Model for Infrastructure Recorded: Jul 14 2021 32 mins
    John Turner, Gafcon and Salla Eckhardt, Microsoft - co-chairs of the Infrastructure Working Group
    Digital twin projects in infrastructure require a maturity model that defines the succession of destinations on the journey. Toward that end, the Infrastructure Working Group of the Digital Twin Consortium is developing a roadmap, using a digital maturity model, specifically focused on applying a digital twin to infrastructure projects.

    The Consortium's "Infrastructure Industry Maturity Model" will be published for broad industry adoption by building owners and their technology integrators. The Consortium is driving ongoing initiatives to supplement this work and enable organizations to measure and monitor their maturity more easily.

    With this webinar, the presenters will provide a look inside the model and these initiatives. They will help you understand where you are in your digital twin journey, set your initial destination, and assist you along the way. The webinar will provide a look into these five categories that are particularly applicable to Infrastructure projects:

    1. Organizational Structure
    2. Organizational Performance
    3. The Evolution of the Digital Thread
    4. The Integration of Business Functions
    5. The Use of Catalog and Repeatable Design and Construction Elements

    The 30-minute webinar will include live Q&A with the roadmap authors.
  • The Value of a Composable Digital Twin Recorded: Jun 16 2021 32 mins
    Pieter van Schalkwyk, CEO, XMPRO and Co-Chair of the Digital Twin Consortium Natural Resources Working Group
    We will see more change in the next 10 years than in the last 250. This pace of change requires agile and resilient enterprise architectures that enable multi-disciplinary teams to be highly resourceful. And it requires guardrails to protect from unnecessary risks.

    In 2020, Gartner introduced the concept of a Composable Enterprise, which enables teams that combine business and IT to compose new “fit for purpose” applications in a fraction of the time that it takes in traditional software development processes. Organizations that adopt an intelligent composable approach will outpace the competition in the speed with which they implement new features.

    The Composable Enterprise is powered by Composable Business Applications. Digital Twins, in turn, are a class of this Composable Business Applications that deliver specific high-value business capabilities in the Composable Enterprise. This webinar will investigate Composable Digital Twins and their value to the organization by looking inside:
    • Their business capability and value
    • Associated risks and rewards
    • Packaged Business Capability (PBCs), aka building blocks
    • Reference models and real-world platforms
  • Leveraging Digital Twin Technology in Healthcare and Life Sciences Recorded: Jun 2 2021 33 mins
    Co-chairs Erin Bournival, Distinguished Engineer, Dell Technologies and Koen Kas, Founder and CEO, Healthskouts
    Healthcare-related sectors, including medical devices, pharmaceutical development, hospitals and healthcare systems are becoming increasingly digital and digital twins can be applied during many phases of the lifecycle to improve production, predict problems, and improve the patient journey across the entire care along path.
    We dare to ask the question what it would take to create a digital twin for every patient tomorrow, and for every healthy citizen the day after tomorrow.
    The newly formed Healthcare and Life Sciences Working Group at Digital Twin Consortium will focus on the applicability of digital twin to all of these sectors to improve interoperability, demonstrate the value and accelerate the digital twin market.
    Working together, members of the consortium will:
    1. Determine applicability of digital twins to different stages of the lifecycle
    2. Explore commonality between different sectors within Healthcare and Life Sciences and also across other industry verticals
    3. Identify interoperability requirements across healthcare
    4. Define semantics required for digital twins within healthcare/life science industries
    5. Identify standards gaps and requirements

    Join the Digital Twin Consortium Healthcare and Life Sciences Working Group co-chairs for an overview of their mission, goals, and roadmap and how your organization can get involved to help drive the adoption of digital twin technology.
  • Digital Twins for Predictive Earth Modeling Recorded: May 26 2021 33 mins
    Bruce Leybourne, R&D Senior Principal Scientist, Stellar Transformer Technologies
    Predictive Earth models using digital twins epitomize the convergence of Information Technology (IT) and Operational Technology (OT). The IT side is manifested in the virtualized aspects of the digital twin, while the OT is represented by the orbiting satellites and related terrestrial sensors, effectively listening, and capturing critical data for updated real-time analysis.

    In this webinar, Bruce Leybourne will describe the Stellar Transformer model in which the Sun represents a large coil from the power company, while the Earth represents the smaller coil to the home. The larger coil element generally excites current into the smaller coil element by induction of “step-down energy.”

    Use cases explored will include:
    • Relationships between the impact of transformer processes in global disaster forecasting scenarios
    • Implications relative to current thought of digital twins in planning future locations
    • Network development of industrial smart grids and smart cities
    • Applications to space missions.
  • Digital Twins optimizing manufacturing supply chain - a use case with Michelin Recorded: May 19 2021 32 mins
    Thibaut d'Hérouville, VP Group Industrial Supply Chain, Michelin; Michel Morvan, Co-founder & Executive Chairman, Cosmo Tech
    After the huge disruptions caused by the COVID-19 crisis, organizations are looking to get back on course and, more importantly, build for the future. In 2019, Gartner suggested that 75% of organizations would be implementing digital twins within the next year. This year, Accenture has positioned digital twins as one of the top five strategic technology trends to watch in 2021. In this session, Thibaut d'Hérouville, VP Group Industrial Supply chain, will explore Michelin’s approach to digital twins in supply chain and how this technology has supported them in their business resilience. Cosmo Tech’s co-founder, Michel Morvan, will also explain the definition of Simulation Digital Twins and present a few use cases on how the technology has helped companies be more agile, more efficient, more resilient, and more sustainable.
  • Open Collaboration to Drive Digital Twin Adoption Recorded: May 6 2021 47 mins
    Said Tabet, Dell Technologies; David McKee, Slingshot Simulation; Dan Isaacs, Digital Twin Consortium; Jason McC. Smith, OMG
    Learn about the Digital Twin Consortium ecosystem and our approach to collaboration enabled through open-source projects. We believe that open source will accelerate the adoption of digital twin-enabling technologies and techniques.

    In this webinar, we will describe how to contribute your open-source project to become part of the Digital Twin Consortium ecosystem.

    Topics covered will include:
    - Existing open-source models
    - Proposal process and structure for the Digital Twin Consortium open-source collaboration community
    - Governance and acceptance criteria for new project proposals
    - Exploration of other types of contributions such as code implementation, guidance, and training documents

    The webinar will conclude with a live Q&A session with our panelists.
  • Digital Twins: Making the Vision Come to Life Recorded: May 5 2021 32 mins
    Sameer Kher, Senior Director, Product Development, Ansys; co-chair of DTC Manufacturing WG
    There is no doubt that digital twins have the potential to revolutionize the field of product maintenance and repair. Digital twins have the power to affect reliable, cost-effective operation, creating an enormous economic impact. Despite the well-justified excitement about digital twins, today this concept is still being pioneered by a handful of early adopters.
    To realize the potential of digital twins, what is needed is an easy-to-implement, straightforward solution that combines physics simulation and data analytics, and is and based on an open technology platform that is easily integrated across business functions. This solution would place digital twins within reach of many companies that are overwhelmed by the challenges today. By making this advanced operations practice accessible, such a solution could increase the profitability and competitiveness of any organization with significant maintenance, repair and warranty expenses.
    Join this webinar and learn best practices for building, validating, and deploying digital twins across industries and application areas like industrial flow networks and automation, electric motors and heating and cooling systems.
  • OMG - The Consortium of Consortia Recorded: Mar 23 2021 61 mins
    Bill Hoffman, OMG; Jason Smith, OMG; Stephen Mellor, IIC; Bill Curtis, CISQ; Dan Isaacs, Digital Twin; Ken Rubin, BPM+ Health
    Object Management Group is a non-profit organization dedicated to advancing technology through participation across member companies. Now over thirty years old, OMG began as a standards development organization, publishing standards such as CORBA and UML. With over 225 specifications to its name OMG has continued to develop technologies through membership communities. The Industrial Internet Consortium (IIC) established seven years ago, and Digital Twin Consortium last year. These programs focus on particular technical and business aspects of various technology enablers, developing technologies and best practices to bring back to member companies.

    Other communities formed by OMG include BPM+ Health, Consortium for Information & Software Quality, and the DDS Foundation. This webinar will explore opportunities for collaboration between OMG programs. For example, controlling multiple sensors from different vendors is ripe for standardization; digital twins are a technology enabler for the industrial internet. Member companies in one program frequently have an interest in others, so we offer limited cross-program participation.

    Bill Hoffman, President of OMG, will be joined by each program’s chief technical officer for a brief overview of each organization followed by a panel discussion and Q&A session. Please join the webinar to learn more about how you can accrue value from OMG and its programs.
  • Building Resilience in Dynamic Complex Environments with Digital Twins Recorded: Mar 10 2021 37 mins
    Security/Trustworthiness WG co-chairs J. Geater, CTO, Jitsuin; and Dr. D. Richter, VP Industrial & Energy Products, TÜV SÜD
    Complex systems require resilient operation to ensure high levels of flexibility and availability. Digital Twins can provide the solution. During this webinar from the Digital Twin Consortium Security and Trustworthiness working group, we will discuss use cases specific to critical security and safety operations and how the digital twin concept is used to ensure resilient operation for dynamic and unpredictable use cases known as “open world assumption.”

    By accounting for system context and responding dynamically to changes in the environment, Digital Twins are an opportunity to reduce risks and make better decisions for a more resilient, more efficient business.
  • Digital Twin: Advancing Real-time Data Insights in F1 Racing and Beyond Recorded: Feb 17 2021 32 mins
    John Roese, Global Chief Technology Officer, Dell Technologies and Jonathan Neale, Chief Operating Officer, McLaren Group
    Over the past few years, McLaren and Dell Technologies have been on a journey to test the limits of digital transformation in F1 Racing and bridge the gap between the physical world and its virtual copy, the digital twin. In this quest to leverage the power of data-driven transformation, McLaren has maintained their leadership through a culture of innovation, matched with advanced technology that supports outcome-based decision making.

    Working with real-time data and analytics is critical for their engineers’ productivity as they manage race day inputs of some 300 sensors on an F1 car that collects an average of 100 gigabytes of data per car. This requires complex AI/ML algorithms and simulation, real-time insights, and a software/hardware infrastructure delivered at scale just in time. This partnership and innovation have fuelled McLaren to successfully apply what they learned to other areas of their business the average person may not know them for - such as healthcare and transportation.

    In this session McLaren and Dell Technologies will discuss:
    • The Digital Twin concept and how McLaren leverages it across their business
    • Reduced cost of development, testing and certification using AI/ML and simulation
    • Level of trust in the digital twin
    • Applying the technology to power other verticals such as healthcare and transportation
  • The Rise of the Digital Twin Economy Recorded: Jan 27 2021 30 mins
    William Ruh, CEO, Lendlease
    Digital twins are moving into the mainstream of business and government. With the rise of simulation and modelling coupled with artificial intelligence and machine learning it is now possible to look to the future: predict, anticipate, adapt and automate. This keynote address will explore the possibilities being created by the digital twin economy.
  • A Picture Paints 1000 Words: Lessons Learned on the Western Sydney Spatial Twin Recorded: Jan 8 2021 22 mins
    Bruce Thompson, Executive Director Spatial Services | Department of Customer Service NSW Government
    The New South Wales government recently launched a spatial digital twin in a bid to transform urban planning and infrastructure across Western Sydney, making it one of the largest in the world. Join us for an update on the project, along with a discussion on the important lessons learned along the way, on what is set to become a step change in urban planning.
  • Digital Twin Lifecycle: A Panel Discussion Recorded: Jan 8 2021 44 mins
    XMPro, ABB AG, GE Aviation Digital, Dell Technologies
    Digital Twins are used for different use cases and applications across the lifecycle of assets, processes, and systems. Digital Twin lifecycle can mean different things to different stakeholders. Asset owners look at Digital Twin lifecycle as the use of the Digital Twin during the lifecycle phases of an asset, from planning, construction/manufacturing, operating, maintaining, and retiring the asset. Digital Twin creators/developers look at the Digital Twin lifecycle as the software engineering lifecycle of the actual Digital Twins. This can often leads to misunderstandings in organizations and projects on planning the Digital Twin lifecycle.

    Join our panel of experts from a broad range of industries in the discussion as we clarify the Digital Twin lifecycle and its impact.
  • Bricks and Bytes – How Data is the New Mortar in the Property Management Portfol Recorded: Dec 22 2020 23 mins
    John Turner @ Gafcon, Inc. and Salla Eckhardt @ Microsoft
    A property management portfolio is made up of physical buildings. The planning, budgeting, design, construction and operation of these physical buildings are the main challenges, but the manner in which this is performed is changing in parallel with every other business: it is going digital in order to stay competitive.

    A property management portfolio now has to be made up of physical and virtual buildings; the virtual being a digital twin of the physical and representative of the evolution of the physical through all phases in its lifecycle. Why is this important? How does it happen? Who makes it happen? What will be the impact on property portfolio managers?

    These questions, and more, will be answered in the context of Microsoft’s journey to develop a Digital Twin approach.
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Digital Twin Consortium is a global ecosystem of users driving best practices for digital twin usage and defining requirements for new digital twin standards

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  • Title: Digital Twins in Manufacturing – An Enormous Opportunity
  • Live at: Oct 21 2020 3:00 pm
  • Presented by: Sameer Kher, Senior Director, Product Development, Ansys; co-chair of Manufacturing WG
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